Unstable bubble
Unstable bubble blowing can be caused by various factors, including cooling air, environmental airflow, and B.U.R. Here are the common checks and solutions:
Air Ring Exit Position:
Check if the air ring exit position has shifted. Ensure the airflow is even and the lip-height is correctly adjusted for optimal air pressure. The air ring uses the Venturi principle, creating a vacuum effect to stabilize the bubble. If air flow increases, the bubble can be stabilized, but avoid contact with the wall to prevent scratches.
Ambient Airflow Interference:
Check for surrounding air disturbances and minimize them.
Melt Strength Too Low:
Increase the molten temperature, use lower MFI material, and increase LDPE content to improve melt strength.
B.U.R. Too High:
Reduce B.U.R. by increasing the die head size to achieve the optimal ratio.
Excessive Output:
Lower the output quantity to avoid over-pressurizing the film.
Extruder Surging:
Refer to the solution for extruder surging below for more details.

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